MEDIA ROOM

Workshop on Transportation of Dangerous Goods
October 18, 2001, New Delhi

Presentation on Emergency Response by Mr A K Dasgupta, Director, Deepak Nitrite Ltd.

Intoduction :

  • Industrial revolution in the country during past 30 years. Because of the availability of petroleum and natural gas in western part of our country, rapid development of industries - particularly chemical industries - has taken place, especially in Gujarat and Maharashtra. Number of large scale units have come up - like Refineries, Petrochemical Complexes, Fertilizer Projects, Caustic Chlorine Plants etc. Large number of medium and small scale industries have also come up because of these large units.
  • These industries are manufacturing and handling large number of hazardous chemicals, dangerous chemicals - like ammonia, nitric acid, acrylonitrile, butadine, sodium cyanide etc. - are produced and transported in large scale. Various petroleum products - including crude oil, naphtha, LPG, petrol, kerosene, diesel etc. - are stored, handled and transported in large quantity.
  • Raw material and products of all such industries are transported in large quantity by trucks and tankers. Nearly 200 tankers of petrol and diesel operate daily in the highway passing through or near Baroda. About 150 tankers carrying other petroleum products are also moved daily on the road. Nearly 150 tankers of LPG operate on the road net work of Baroda District. Nearly 100 ankers carrying caustic soda, sulphuric acid, hydrochloric acid etc. move on the road inside and outside the city. Approximately 150 chlorine tonners are also transported daily from the large caustic chlorine plant of GACL. Apart from transportation of these hazardous substances by road, hundreds of tonnes of highly inflammable petroleum products and other hazardous materials, like Ammonia, Ammonium Nitrate, Sodium Cyanide, C4 Raffinate etc., are transported daily by rail and road tankers.

Necessity of Emergency Response System :

  • Leakage and spillage of hazardous material during transportation.
  • Collision / accident during transportation by road.
  • Derailment of wagons or tank wagons.
  • Auto-ignition of hazardous material / explosion during transportation - development of static electricity etc.
  • Toppling of trucks and road tankers - overloading, negotiating road curves at a higher speed.
  • Unsafe practice during road transport - creating flame, trying to pilfer hazardous substance etc.
  • Improper maintenance and testing of safety gears, like safety valves etc.

Some Incidences of Accident During Transportation :

Year Date Country & location Origin of accident Product involved Number of :
Deaths Injury Evacuation
1975 31.01 USA, Markus Hook Transhipment Crude oil, Phenol 26 35 -
1976 03 USA, Deer Park Road transport Ammonia 5 200 -
11.05 USA, Houston Road transport Ammonia 6 178 -
1997 13.07 USA, Rockwood Road transport Hydrogen bromide 1 30 >10,000
12.11 South Korea, Iri Explosion, rail transport Dynamite 30 22 -
02 USA, Youngstown Leakage, rail transport Chlorine 8 138 -
11.07 Spain, San Carlos Road transport Propylene 216 - -
15.07 Mexico, Xllatopac Explosion, road transport Gas 100 200 -
1979 8.01 Ireland, Bantry Bay Explosion, marine transport Oil, gas 50 - -
11.11 Canada, Mississauga Explosion rail transport Chlorine, LPG - - 20,000
15.11 Turky, Istanbul Explosion, marine transport
- 52 72 -
1981 23.07 USA, Blythe Leakage, road transport Nitric acid - - 15,000
4.08 Mexico, Montanas Rail transport Chlorine 28 1,000 5,000
21.08 USA, San Francisco Road transport Silicon tetra chloride - 28 7,000
1982 5.03 Australia, Melbourne Road transport Butadine - >1,000 -
1983 05 Egypt, Nile river Explosion, transport LPG 317 44 -
1984 17.12 Mexico, Matamoros Road transport Ammonia - 182 30,000
1985 13.04 Canada, Kenora Road transport PCB - - -
26.05 Spain, Algeciras Transhipment Oil 33 37 -
09 India, Tamil Nadu Road transport Gasoline 60 - -
08.07 USA, Maimisburg Fire, rail transport Phosphoric acid - 400 40,000
19.09 UK, Hemel Hampstead Road transport Lead oxide - 150 -
1987 11.04 USA, Pittsburg Derailment Phosphorous oxychloride - 14 10,000
07.07 USSR, Annan Rail transport Chlorine - 200 -
17.07 Germany, Herborn Road transport Gasoline 6 24 -
1988 22.04 Canada, At Sea Explosion, marine transport Gasoline 29 - -
04.06 USR, Arzamas Explosion, rail transport Explosives 73 230 90,000
04.07 USSR, Chakhnounia Leakage, transportation Pesticide - - 20,000
04.10 USSR, Sverdiorsk Explosion, rail transport Explosives   1,020 -

Source : UNEP compilation, Manual on Emergency Preparedness, Ministry of E&F, Govt. of
India.

Steps for prevention/ Minimisation of accident during transportation :

  • Educating the Drivers, Cleaners of trucks / tankers.
  • Awareness amongst the general public through TV, media, social programmes.
  • Display of dangerous properties of goods being transported.
  • Remedial measures for accidental exposure.
  • Quick and efficient information system.
  • Preparedness - Before, during and after accidents.

Emergency Response System :

In spite of all the precautionary measures, accident may occur. In order to minimise the damage due to hazard created during handling and transportation of dangerous material, Government has enacted several Rules and formulated Policies for National level, State level and local level emergency centres have been prescribed. Some such measures are noted below :-

a) Major Constituent Units of Disaster Management Group (Annexure I)

b) Organogram of Central Control Room (Annexure II)

c) Satellite Control Rooms (Annexure III)

d) Government Agencies - Village Panchayats (Annexure IV)

Annexure I
Major Constituent Units of Disaster Management Group

S.No. Name of constituent Unit
1 Indian Petrochemicals Corporation Ltd. (IPCL)
2 Gujarat Refinery (Indian Oil Corporation Ltd.)
3 Gujarat State Fertilizers Co. Ltd. (GSFC)
4 Gujarat Alkalies & Chemicals Ltd. (GACL)
5 Petrofils Co-operative Ltd.
6 Polychem Ltd.
7 Calico Polyesters & Fibres Divn.
8 S.G. Pharmaceuticals Ltd.
9 Deepak Nitrite Ltd.
10 Nandesari Industries Association
11 ABS Industries Ltd.

Annexure III
Satellite Control Rooms recommended in Petrochemical Complex Area

S.No. Name of Industry Location Coverage
1 I P C L O C G IPCL Complex / Township, Corporate Office, HQ CISF etc.
2 Gujarat Refinery Admin. Bldg,
Fire Station
Gujarat Refinery, CISF Unit, KAPL.
3 G S F C Plant Heavy Water Plant, Indo-Nissam Oxo Chem.
4 G A C L Plant Gujarat Petrosynthese Ltd.
5 Petrofils Co-op. Ltd. Plant GIPCL, Gujarat Carbon, Effluent Channel.
6 Polychem Ltd. Plant Diamines & Chemicals Ltd, Polymer Corpn, GEB Sub-Station
7 Calico Polyster Plant GEB Sub-station, Karachiya Railway Yard, Alpha Petrol Pump, Gujarat Refinery - Marketing Divn.
8 SG Pharma Ltd Plant Indian Dyestuff Inds, Sarabhai Machinery, Ranoli Railway Station
9 Deepak Nitrite Nandesari Indo-Nippon Chem Co Ltd, Malti-Chem Research Centre
10 NIA Office Nandesari Deepak Medical Foundation, Notified Area Officer
11 ABS Industries Nandesari Ashok Organic Industries Ltd.

Annexure IV
Government Agencies & Village Panchayats in Petrochemical Complex
Government Authorities :

S.No. Agency Coverage
1 Jawaharnagar Police Station IPCL Marketing, Railway Crossing No. 243
2 Chhani Police Station Sarpanch - Chhani,
Chhani Healthcare Centre
3 Fazalpur Traffic Aid Post  

Village Panchayats :

S.No. Agency Coverage
1 Karachiya Primary Health Centre
2 Ranoli Primary Health Centre
3 Bajuwa Railway Crossing No. 240
4 Dasharath  
5 Koyali Primary Health Centre

Note:

CCR shall make communication to only one place (identified as a Satellite Control Room) of the constituents organisation. It shall be the responsibility of the Satellite Control Room to further inform any desired authority/agency within that organisation or its township.

Emergency Response and Communication Services :

SGS India Ltd.
(Societe Generale de Surveillance, Switzerland)

Some novel methods of accident prevention - "DETO-STOP" - are prescribed below :-

a) What is DETO-STOP? (Slide 1)

b) Technical specification of DETO-STOP (Slide 2)

c) Tanker trucks and tank wagons (Slide 3)

d) Testing and acceptance (Slide 4)

Mock Drill and Practise :

  • Regular mock trial involving public as much as possible.
  • To observe the shortcomings of existing emergency response system, handling of emergency, evacuation, medical facilities etc., and take remedial measures.
  • Close cooperation between the District authorities, Collectorate, Police, Fire Brigade, Industries and public.

Conclusion :

  • During last two decades, hazard due to transportation of dangerous materials by road, railways and by seal routes have increased tremendously.
  • General public is more concerned about the hazardous during transportation by road, particularly through city and congested areas.
  • Presently there is some awareness among the statutory authorities and public in general to minimise the impact of accident.
  • More awareness, better communication and better facilities for handling emergencies must be available.
  • For this, close cooperation between the Government Authorities, industries, NGOs and public at large is necessary.

 

 
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