|
Workshop on Transportation of
Dangerous Goods
October 18, 2001, New Delhi
Presentation on Emergency Response
by Mr A K Dasgupta, Director, Deepak Nitrite Ltd.
Intoduction :
- Industrial revolution in the country during past
30 years. Because of the availability of petroleum
and natural gas in western part of our country, rapid
development of industries - particularly chemical
industries - has taken place, especially in Gujarat
and Maharashtra. Number of large scale units have
come up - like Refineries, Petrochemical Complexes,
Fertilizer Projects, Caustic Chlorine Plants etc.
Large number of medium and small scale industries
have also come up because of these large units.
- These industries are manufacturing and handling
large number of hazardous chemicals, dangerous chemicals
- like ammonia, nitric acid, acrylonitrile, butadine,
sodium cyanide etc. - are produced and transported
in large scale. Various petroleum products - including
crude oil, naphtha, LPG, petrol, kerosene, diesel
etc. - are stored, handled and transported in large
quantity.
- Raw material and products of all such industries
are transported in large quantity by trucks and tankers.
Nearly 200 tankers of petrol and diesel operate daily
in the highway passing through or near Baroda. About
150 tankers carrying other petroleum products are
also moved daily on the road. Nearly 150 tankers of
LPG operate on the road net work of Baroda District.
Nearly 100 ankers carrying caustic soda, sulphuric
acid, hydrochloric acid etc. move on the road inside
and outside the city. Approximately 150 chlorine tonners
are also transported daily from the large caustic
chlorine plant of GACL. Apart from transportation
of these hazardous substances by road, hundreds of
tonnes of highly inflammable petroleum products and
other hazardous materials, like Ammonia, Ammonium
Nitrate, Sodium Cyanide, C4 Raffinate etc., are transported
daily by rail and road tankers.
Necessity of Emergency Response System :
- Leakage and spillage of hazardous material during
transportation.
- Collision / accident during transportation by road.
- Derailment of wagons or tank wagons.
- Auto-ignition of hazardous material / explosion
during transportation - development of static electricity
etc.
- Toppling of trucks and road tankers - overloading,
negotiating road curves at a higher speed.
- Unsafe practice during road transport - creating
flame, trying to pilfer hazardous substance etc.
- Improper maintenance and testing of safety gears,
like safety valves etc.
Some Incidences of Accident During Transportation :
| Year |
Date |
Country & location |
Origin of accident |
Product involved |
Number of : |
| Deaths |
Injury |
Evacuation |
| 1975 |
31.01 |
USA, Markus Hook |
Transhipment |
Crude oil, Phenol |
26 |
35 |
- |
| 1976 |
03 |
USA, Deer Park |
Road transport |
Ammonia |
5 |
200 |
- |
| 11.05 |
USA, Houston |
Road transport |
Ammonia |
6 |
178 |
- |
| 1997 |
13.07 |
USA, Rockwood |
Road transport |
Hydrogen bromide |
1 |
30 |
>10,000 |
| 12.11 |
South Korea, Iri Explosion, |
rail transport |
Dynamite |
30 |
22 |
- |
| 02 |
USA, Youngstown |
Leakage, rail transport |
Chlorine |
8 |
138 |
- |
| 11.07 |
Spain, San Carlos |
Road transport |
Propylene |
216 |
- |
- |
| 15.07 |
Mexico, Xllatopac Explosion, |
road transport |
Gas |
100 |
200 |
- |
| 1979 |
8.01 |
Ireland, Bantry Bay |
Explosion, marine transport |
Oil, gas |
50 |
- |
- |
| 11.11 |
Canada, Mississauga Explosion |
rail transport |
Chlorine, LPG |
- |
- |
20,000 |
| 15.11 |
Turky, Istanbul |
Explosion, marine transport
|
- |
52 |
72 |
- |
| 1981 |
23.07 |
USA, Blythe |
Leakage, road transport |
Nitric acid |
- |
- |
15,000 |
| 4.08 |
Mexico, Montanas |
Rail transport |
Chlorine |
28 |
1,000 |
5,000 |
| 21.08 |
USA, San Francisco |
Road transport |
Silicon tetra chloride |
- |
28 |
7,000 |
| 1982 |
5.03 |
Australia, Melbourne |
Road transport |
Butadine |
- |
>1,000 |
- |
| 1983 |
05 |
Egypt, Nile river |
Explosion, transport |
LPG |
317 |
44 |
- |
| 1984 |
17.12 |
Mexico, Matamoros |
Road transport |
Ammonia |
- |
182 |
30,000 |
| 1985 |
13.04 |
Canada, Kenora |
Road transport |
PCB |
- |
- |
- |
| 26.05 |
Spain, Algeciras |
Transhipment |
Oil |
33 |
37 |
- |
| 09 |
India, Tamil Nadu |
Road transport |
Gasoline |
60 |
- |
- |
| 08.07 |
USA, Maimisburg |
Fire, rail transport |
Phosphoric acid |
- |
400 |
40,000 |
| 19.09 |
UK, Hemel Hampstead |
Road transport |
Lead oxide |
- |
150 |
- |
| 1987 |
11.04 |
USA, Pittsburg |
Derailment |
Phosphorous oxychloride |
- |
14 |
10,000 |
| 07.07 |
USSR, Annan |
Rail transport |
Chlorine |
- |
200 |
- |
| 17.07 |
Germany, Herborn |
Road transport |
Gasoline |
6 |
24 |
- |
| 1988 |
22.04 |
Canada, At Sea |
Explosion, marine transport |
Gasoline |
29 |
- |
- |
| 04.06 |
USR, Arzamas |
Explosion, rail transport |
Explosives |
73 |
230 |
90,000 |
| 04.07 |
USSR, Chakhnounia |
Leakage, transportation |
Pesticide |
- |
- |
20,000 |
| 04.10 |
USSR, Sverdiorsk |
Explosion, rail transport |
Explosives |
|
1,020 |
- |
Source : UNEP compilation, Manual on Emergency Preparedness,
Ministry of E&F, Govt. of
India.
Steps for prevention/ Minimisation of accident during
transportation :
- Educating the Drivers, Cleaners of trucks / tankers.
- Awareness amongst the general public through TV,
media, social programmes.
- Display of dangerous properties of goods being transported.
- Remedial measures for accidental exposure.
- Quick and efficient information system.
- Preparedness - Before, during and after accidents.
Emergency Response System :
In spite of all the precautionary measures, accident
may occur. In order to minimise the damage due to hazard
created during handling and transportation of dangerous
material, Government has enacted several Rules and formulated
Policies for National level, State level and local level
emergency centres have been prescribed. Some such measures
are noted below :-
a) Major Constituent Units of Disaster Management
Group (Annexure I)
b) Organogram of Central Control Room (Annexure II)
c) Satellite Control Rooms (Annexure III)
d) Government Agencies - Village Panchayats (Annexure
IV)
Annexure I
Major Constituent Units of Disaster Management Group
| S.No. |
Name of constituent Unit |
| 1 |
Indian Petrochemicals Corporation
Ltd. (IPCL) |
| 2 |
Gujarat Refinery (Indian Oil Corporation
Ltd.) |
| 3 |
Gujarat State Fertilizers Co. Ltd.
(GSFC) |
| 4 |
Gujarat Alkalies & Chemicals
Ltd. (GACL) |
| 5 |
Petrofils Co-operative Ltd. |
| 6 |
Polychem Ltd. |
| 7 |
Calico Polyesters & Fibres Divn.
|
| 8 |
S.G. Pharmaceuticals Ltd. |
| 9 |
Deepak Nitrite Ltd. |
| 10 |
Nandesari Industries Association
|
| 11 |
ABS Industries Ltd. |
Annexure III
Satellite Control Rooms recommended in Petrochemical
Complex Area
| S.No. |
Name of Industry |
Location |
Coverage |
| 1 |
I P C L |
O C G |
IPCL Complex / Township, Corporate Office, HQ
CISF etc. |
| 2 |
Gujarat Refinery |
Admin. Bldg,
Fire Station |
Gujarat Refinery, CISF Unit, KAPL. |
| 3 |
G S F C |
Plant |
Heavy Water Plant, Indo-Nissam Oxo Chem. |
| 4 |
G A C L |
Plant |
Gujarat Petrosynthese Ltd. |
| 5 |
Petrofils Co-op. Ltd. |
Plant |
GIPCL, Gujarat Carbon, Effluent Channel. |
| 6 |
Polychem Ltd. |
Plant |
Diamines & Chemicals Ltd, Polymer Corpn, GEB
Sub-Station |
| 7 |
Calico Polyster |
Plant |
GEB Sub-station, Karachiya Railway Yard, Alpha
Petrol Pump, Gujarat Refinery - Marketing Divn.
|
| 8 |
SG Pharma Ltd |
Plant |
Indian Dyestuff Inds, Sarabhai Machinery,
Ranoli Railway Station |
| 9 |
Deepak Nitrite |
Nandesari |
Indo-Nippon Chem Co Ltd, Malti-Chem
Research Centre |
| 10 |
NIA Office |
Nandesari |
Deepak Medical Foundation, Notified
Area Officer |
| 11 |
ABS Industries |
Nandesari |
Ashok Organic Industries Ltd. |
Annexure IV
Government Agencies & Village Panchayats in Petrochemical
Complex
Government Authorities :
| S.No. |
Agency |
Coverage |
| 1 |
Jawaharnagar Police Station |
IPCL Marketing, Railway Crossing
No. 243 |
| 2 |
Chhani Police Station |
Sarpanch - Chhani,
Chhani Healthcare Centre |
| 3 |
Fazalpur Traffic Aid Post |
|
Village Panchayats :
| S.No. |
Agency |
Coverage |
| 1 |
Karachiya |
Primary Health Centre |
| 2 |
Ranoli |
Primary Health Centre |
| 3 |
Bajuwa |
Railway Crossing No. 240 |
| 4 |
Dasharath |
|
| 5 |
Koyali |
Primary Health Centre |
Note:
CCR shall make communication to only one place (identified
as a Satellite Control Room) of the constituents organisation.
It shall be the responsibility of the Satellite Control
Room to further inform any desired authority/agency
within that organisation or its township.
Emergency Response and Communication Services :
SGS India Ltd.
(Societe Generale de Surveillance, Switzerland)
Some novel methods of accident prevention - "DETO-STOP"
- are prescribed below :-
a) What is DETO-STOP? (Slide 1)
b) Technical specification of DETO-STOP (Slide 2)
c) Tanker trucks and tank wagons (Slide 3)
d) Testing and acceptance (Slide 4)
Mock Drill and Practise :
- Regular mock trial involving public as much as possible.
- To observe the shortcomings of existing emergency
response system, handling of emergency, evacuation,
medical facilities etc., and take remedial measures.
- Close cooperation between the District authorities,
Collectorate, Police, Fire Brigade, Industries and
public.
Conclusion :
- During last two decades, hazard due to transportation
of dangerous materials by road, railways and by seal
routes have increased tremendously.
- General public is more concerned about the hazardous
during transportation by road, particularly through
city and congested areas.
- Presently there is some awareness among the statutory
authorities and public in general to minimise the
impact of accident.
- More awareness, better communication and better
facilities for handling emergencies must be available.
- For this, close cooperation between the Government
Authorities, industries, NGOs and public at large
is necessary.
|